Client Background:
This client, located in Russia, is a company specializing in scrap metal recycling, processing materials such as cast iron dust, steel scrap, and other metal shavings. With the rapid growth of the scrap metal recycling market, the client faces increasing pressure to improve production efficiency and reduce operating costs. The traditional equipment they were using had issues with processing capacity, high energy consumption, and complicated operations, which made it difficult to meet the growing production demands.

Client Requirements:

1. Increase the efficiency and capacity of scrap metal compression.

2. Reduce energy consumption to lower long-term operating costs.

3. Optimize the level of automation in the scrap metal processing to reduce manual labor.

4. Require a customized solution to efficiently process cast iron dust and other metal waste.

Our Solution:

To address the client’s challenges, we recommended the Y83-3150 Scrap Briquetting Press. With a 3150-ton force, this machine can easily process scrap iron, cast iron dust, and other metal waste, compressing the material into uniform briquettes for easy storage and transportation. The machine's high-performance hydraulic system not only improves processing efficiency but also reduces energy consumption, making it an ideal solution for energy-saving and cost reduction.

Technical Specifications:

• Nominal Force: 3150 Tons

• Briquette Size: Φ125×(50-60)mm

• Pressure on the Bale: 250 kN

• Motor Power: 22 kW

• Capacity: 1200 kg/h (Cast iron sawdust)

• Operation Type: Manual or PLC semi-automatic operation

• Hydraulic Drive: Stable operation, no vibration, safe and reliable, simple underground footing needed.

How We Solved the Client's Problems:

1. Increased Scrap Metal Processing Efficiency: The Y83-3150 efficiently compresses metal waste, boosting processing capacity and helping the client meet peak production demands.

2. Energy-Efficient Design to Reduce Operating Costs: With its 22kW high-efficiency motor, the Y83-3150uses less energy compared to traditional equipment, helping the client significantly reduce energy expenses.

3. Automated Operation to Reduce Labor Costs: The semi-automatic PLC operation reduces the need for manual labor, making the process simpler and more precise, cutting labor costs and minimizing errors.

Why the Client Chose Us:

1. Custom Solutions: We provided a customized solution, tailored to the client’s specific need for efficient processing of cast iron dust and other scrap metals.

2. High Efficiency and Low Energy Consumption: The Y83-3150 Scrap Briquetting Press offers high processing efficiency and low energy consumption, making it an ideal choice to meet the client’s needs while lowering operating costs.

3. Rich Experience and Technical Support: Our company has 40 years of experience in hydraulic equipment manufacturing, and our equipment is ISO9001 certified, ensuring quality and reliability, along with full after-sales service and technical support.

Our Advantages:

• 40 years of industry experience, specializing in hydraulic equipment development and manufacturing.

• Strong engineering team and professional factory offering custom solutions to ensure the equipment perfectly matches the client's needs.

• CE and ISO9001 certification, ensuring our products meet international standards for stability and safety.

• Global after-sales service, providing ongoing technical support and equipment maintenance to ensure long-term high efficiency.

Project Summary:

By introducing the Y83-3150 Scrap Briquetting Press, the client successfully improved scrap metal processing efficiency, reduced energy consumption, and lowered labor costs. The high efficiency and energy-saving design of the equipment, along with our customized services, helped the client reduce operational costs and increase overall productivity. The client expressed high satisfaction with our products and services and is looking forward to further collaboration in the future.